I had a similar experience (Aug 2023). Took it to my service place, and they removed the dashboard after putting dye in the system and found the evaporator coil (passenger side not far from cabin air filter) was leaking and they replaced it. I had them check the coil in the back and they said it...
That is 1 annoying sound & I have no clue what that could be! I've owned my EXPY for over 2 years & had a turbo replaced for the waste gate rattle issue. Never heard these 4thGens make that noise. Looking forward to reading what you find out on this.
I posted my update on this in the wrong thread. Here is the resolution of my issues (bottom of page):
https://www.expeditionforum.com/threads/2018-help-cold-start-noise.50702/page-2
FINALLY got my ride back this evening! Statement of work below. I got 4 of the newly designed cam phasers. The technician was amazing (Got the work done in 2 days)! He said he has never seen an EXP jump timing (after installing a new set) due to the phasers falling. Also, he said he has seen...
All I could find for the 4thGens (rear shock replacement). I must have used a video for the 3rdGens. It worked though. https://www.youtube.com/watch?v=99xp8Z48dbA
Honestly, I YouTubed it and went with that guy’s recommended torque #s. This was over a year ago. Let me see if I have that video link saved somewhere.
The rears were a pain in the a$$. Fronts (minus the spring compressor slipping off & the spring hitting my finger) wasn't hard/bad. Lots of YouTube videos covering the process. Best of luck!
Here’s the update I got from my Ford Server writer this afternoon:
“Fairway Ford - fuel came back good. Looks like vehicle has jumped timing. Bank 1 completely dead. Possible broken phaser or timing chain. Engine tech will have to dissect. Stay in rental. I know you miss your vehicle - trying...
https://www.youtube.com/watch?v=s9uncVJM-kM&list=LL&index=38
^Checkout that video, putting our EXPYs in emergency mode neutral. Also, I put a brand new AGM OEM spec'ed Die Hard battery in this April.
IMO, go with Energy Suspension. Have them myself up front & the Moog w/ zerk fittings in the rear (had to re-grease them once a year or they make noise)
I called my Ford service advisor last Friday (8-19-2022). He said they have done no trouble shooting (no DTC code reader) steps at ALL & will not until they get the fuel analysis back from the lab. I was like WHY!?! He said since they have to go under the 10R80 trans and put it in neutral to get...
Update - Dealer gave me a brand new MY22 Explorer XLT as a loaner this Tuesday (8-16-2022). Still no verdict yet (waiting on the Fuel analysis from the lab they say, sent in on 8-12-2022). :banghead::bawl:
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